| Visual
inspection |
| Every welded welding element
must be checked visually. Besides assessing the weld bead for form, size
and appearance, you should also check the nominal length of the welded
stud.
|
|
1. Good welding:
The bead is closed and has a shiny surface. There is no visible
undercutting at the bottom of the welding element. Small notches between
weld bead and stud shaft are unavoidable and can be ignored.
|
2. Welding too hot:
Deep notches can be seen between weld bead and stud shaft. Due to the
strong melting, the melt zone at the stud middle is recessed. The excess
weld metal was flung out of the welding zone. (Spring force or lift too
low.)
|
3. Welding too cold:
The form and height of the weld bead are irregular. Distinct undercutting
can be seen at the stud edge. Due to the low energy, the melt zone under
the complete stud cross-section is very flat. (Spring force or lift too
high.)
|
|
|
 |
|